Distributed control at the Kidd Creek grinding plant. Part I: Control strategy design

CIM Bulletin, Vol. 90, No. 1008, 1997
F. Flament, Algosys Inc., Ste-Foy, Quebec, A. Desbiens, Department of Electrical and Computer Engineering, Université Laval, Ste-Foy, Quebec, R. del Villar, Department of Mines and Metallurgy, Université Laval, Ste-Foy, Quebec
Abstract This two-part paper summarizes the design and implementation of a distributed PIbased control strategy installed at the B grinding circuit, at the Kidd Creek Division of Falconbridge Ltd. Part I details the design of the control strategy using a grinding circuit dynamic simulator (DYNAFRAG). The first step consisted of sampling campaigns and data processing to calibrate DYNAFRAG. Then, several control alternatives were designed and tested with the simulator. The main feature of these strategies
is their ability to regulate or keep within an upper and lower limit five output variables (circulating load, rod mill density, cyclone feed and overflow densities and pump box level) with
only three manipulated variables (rod mill water, pump box water and rod mill tonnage). By simulation on DYNAFRAG, it was possible to discriminate among several control structures. The preferred control strategy uses a saturation algorithm, which allows the adequate regulation of two measured variables with only one actuator. Controllers located in interacting loops are appropriately tuned, taking into
account the existing process coupling. Part II will present the implementation of the selected control strategy.
Keywords: Mineral Processing, Grinding plants, DYNAFRAG.
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